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Pick to Tote - Web Reference Sheet

Reference details for carts and totes: every status, the page columns, the barcode label specifications, and the Lexicon fields.

What this covers

This article lists the reference details for carts and totes in Pick to Tote. It covers what each cart and tote status means, the columns on the Manage Carts and Manage Totes screens, the barcode format printed on cart and tote labels, and the Lexicon fields for carts and totes, including their limits and which ones are required.

Use it to look up what a status means, what a column shows, or how a field behaves. It’s written for warehouse managers who set up carts and totes, and for anyone checking cart and tote activity on the web.


 What’s on the Carts & Totes pages? 

Carts

 

p2t_maintain_carts_numbered-1

# Name What it does
1 Manage Carts The page you're on. It lists every cart in your Active Warehouse with its type, who claimed it, its status, and how many totes are on it. From here you add, edit, and delete carts, set up cart types, and print cart labels.
2 Manage Totes Switches to the Manage Totes page, where you add and delete totes, set up tote types, and print tote labels.
3 Cart ID Lookup Finds a cart by its Cart ID. Type the number (776) or scan the cart's barcode (CART+000776). It doesn't search by cart name.
4 Cart Type Shows only carts of the selected cart type.
5 Assignee Shows only carts claimed by the selected user. The list includes users in this warehouse with the Picker role.
6 Status Shows only carts with the selected status: Available, Reserved, Picking, or Packing.
7 Search and Clear Search applies the filters. Clear resets them.
8 Add Cart Opens the New Cart window, where you enter a name and choose a cart type.
9 Manage Cart Type Opens the list of cart types, where you add, edit, or delete them. It also shows how many carts of each type are in each status.
10 Results Number of carts shown per page.
11 Row menu Edit Cart opens the cart's details. Delete Cart only appears when the cart is Available.
12 Cart ID The cart's ID number. The cart's barcode is CART+ followed by this number, padded to 6 digits.
13 Name The cart's name.
14 Type The cart's cart type.
15 Assignee The picker who claimed the cart, shown as an avatar. Blank when no one has claimed it.
16 Status Where the cart is in the Pick to Tote process: Available, Reserved, Picking, or Packing.
17 Levels Number of levels (shelves) on the cart.
18 Totes Number of totes currently on the cart.
19 Actions Applies to the selected carts. Delete Carts skips any cart that isn't Available, without a message. Print Barcode opens the label print window.
20 Select Selects carts for the Actions menu. The checkbox in the header selects every cart on the page.

 

Search Filters: Cart ID Lookup (the cart number, with or without the CART+ prefix, not the name), Cart Type, Assignee, Status.

 

Totes 

 

p2t_maintain_totes_numbered-1

# Name What it does
1 Manage Carts Switches to the Manage Carts page, where you add, edit, and delete carts, set up cart types, and print cart labels.
2 Manage Totes The page you're on. It lists every tote in your Active Warehouse with its type, color, size, the cart it's on, and its status. From here you add and delete totes, set up tote types, and print tote labels.
3 Tote ID Lookup Finds a tote by its Tote ID. Type the number (699) or scan the tote's barcode (TOTE+000699).
4 Tote Type Shows only totes of the selected tote type.
5 Assignee Shows only totes in use by the selected user. The list includes users in this warehouse with the Picker role.
6 Status Shows only totes with the selected status: Available, Reserved, Picking, Picked, or Packing.
7 Search and Clear Search applies the filters. Clear resets them.
8 New Tote Opens the Add Tote window. Choose a tote type and a quantity to add several totes at once.
9 Manage Tote Types Opens the list of tote types, where you add, edit, or delete them. It also shows how many totes of each type are in each status.
10 Results Number of totes shown per page.
11 Row menu Delete Tote only appears when the tote is Available.
12 Tote ID The tote's ID number. The tote's barcode is TOTE+ followed by this number, padded to 6 digits.
13 Type The tote's tote type.
14 Color The tote type's color.
15 Assignee The picker using the tote. Blank when the tote isn't on a claimed cart.
16 Cart The cart the tote is on. Blank when the tote isn't on a cart.
17 Status Where the tote is in the Pick to Tote process: Available, Reserved, Picking, Picked, or Packing.
18 Inner Dimensions Length x Width x Height inside the tote, from its tote type.
19 Outer Dimensions Length x Width x Height outside the tote, from its tote type.
20 Last Used Date and time the tote was last loaded onto a cart.
21 Actions Applies to the selected totes. Delete Totes skips any tote that isn't Available, without a message. Print Barcode opens the label print window.
22 Select Selects totes for the Actions menu. The checkbox in the header selects every tote on the page.

 

Search Filters: Tote ID Lookup, Tote Type, Assignee, Status.


Statuses

Cart

Status What it means
Available Free for any picker to claim
Reserved Claimed by a picker who is loading totes
Picking Totes are loaded, orders are assigned, and picking is underway
Packing Dropped off at the packing station, waiting for its orders to be packed or shipped

 

Tote

Status What it means
Available Free to be loaded onto a cart
Reserved Scanned onto a claimed cart, waiting for an order
Picking On a cart that is out picking. Usually holds an assigned order. Totes that didn't get an order also show Picking.
Picked Its order has been picked
Packing At the packing station, waiting for its order to be packed or shipped


Manage Types Screen

Carts

p2t_manage_cart_types_numbered

# Name What it does
1 Row menu Edit opens the cart type's details. Levels can't be changed while any cart of this type is in use. Delete removes the cart type and every cart of that type, and only works when all of those carts are Available.
2 Type The cart type's name.
3 Level Number of levels (shelves) on this cart type.
4 Total Number of carts of this type in your Active Warehouse.
5 Available Carts of this type that are free for any picker to claim.
6 Reserved Carts of this type claimed by a picker who is loading totes.
7 Picking Carts of this type that are out picking.
8 Packing Carts of this type dropped off at the packing station.
9 Add Type Opens the New Cart Type window.
10 Close Closes the window.

 

Totes

p2t_manage_tote_types_numbered

# Name What it does
1 Row menu Edit opens the tote type's details. Delete removes the tote type and every tote of that type, and only works when all of those totes are Available.
2 Name The tote type's name.
3 Color The tote type's color.
4 Total Number of totes of this type in your Active Warehouse.
5 Available Totes of this type that are free to be loaded onto a cart.
6 Reserved Totes of this type scanned onto a claimed cart, waiting for an order.
7 Picking Totes of this type on a cart that is out picking.
8 Picked Totes of this type whose order has been picked.
9 Packing Totes of this type at the packing station.
10 Add Type Opens the New Tote Type window.
11 Close Closes the window.

Fields

Carts

p2t_new_cart_type_numbered

# Name What it does
1 Type Name of the cart type, up to 30 characters. Each cart type name must be unique.
2 Length, Width, Height The size of the open space on one level (shelf), in inches. All three must be greater than 0. Height is the space up to the shelf above. The first row is Level 1, the top shelf.
3 Delete level Removes this level. A cart type always keeps at least one level. Levels can't be changed while any cart of this type is in use.
4 Add Level Adds the next level down. It copies the length and width from the level above, so you usually only need to enter the height.
5 Save Stays greyed out until Type and every level's Length, Width, and Height are filled in, with each dimension above 0.

 

Totes 

p2t_new_tote_type_numbered

# Name What it does
1 Name Name of the tote type, up to 30 characters. Each tote type name must be unique.
2 Inner Length, Inner Width, Inner Height The size of the space inside the tote, in inches. All three must be greater than 0. Zenventory compares these to each item's storage dimensions, which are in inches, to decide which orders fit in totes of this type.
3 Outer Length, Outer Width, Outer Height The size of the outside of the tote, in inches. All three must be greater than 0. Zenventory doesn't check whether totes fit on a cart level, so use these to plan your layout.
4 Color Color shown next to this tote type in the grids, so pickers can tell types apart. Enter a hex code or use the swatch. Defaults to white (#FFFFFF).
5 Rotatable Saved with the tote type, but has no effect at this time.
6 Save Stays greyed out until Name and all six dimensions are filled in, with each dimension above 0.

Cart and Tote Labels

Screenshot 2026-10-06 164421 Screenshot 2026-10-13 143048

 

Equipment Barcode format Example
Cart CART+ followed by the Cart ID, padded to 6 digits Cart ID 776 → CART+000776
Tote TOTE+ followed by the Tote ID, padded to 6 digits Tote ID 699 → TOTE+000699

 

Spec Cart label Tote label
Label size 2 x 2 inches 2 x 2 inches
Barcode type Code 128 Code 128
Barcode size 1.7 x 0.9 inches 1.7 x 1.2 inches
Printed text Barcode ID (for example, CART+000776) and the cart's name, centered below the barcode in 14 pt Arial. Long names wrap onto a second line. Barcode ID (for example, TOTE+000699), centered below the barcode in 14 pt Arial
Output PDF, which you can print or download PDF, which you can print or download
Copies Set per print. Each selected cart prints that many labels. Set per print. Each selected tote prints that many labels.

The cart’s name prints below the ID. Long names may not fit on the label. 

 


Lexicon

Carts

p2t_lexicon_cart_numbered

# Field What It Does Type Limit Reports Notes Required
1 Cart [Cart] The word used for "Cart" across the web screens, including the Admin → Carts & Totes menu, column names, and messages. Concept N/A None The mobile app always says "Cart". Messages sent from the server to the app use your name. N/A
2 Name Name of the cart, shown in the cart grid, the mobile app, and on cart labels Text 30 chars None mustuse. Must be unique. The field stops at 30 characters. Yes
3 Cart Type The cart type (model) this cart uses. Also used for the Manage Cart Type button, the cart type's name field, the Cart Type Search Filter, and the grid column. Dropdown / Text 30 chars (type name) None mustuse. Cart type names must be unique. Can only be changed on a cart while the cart is Available. Yes
4 Level One shelf on the cart type. Also used for the Levels column, the Add Level button, and Level Count. Label N/A None mustuse. The first level entered is Level 1, the top shelf. Yes, at least one
5 Length Length of the open space on a level, in inches Decimal N/A None mustuse. Save stays disabled until every level has a length, width, and height. Yes
6 Width Width of the open space on a level, in inches Decimal N/A None mustuse. Save stays disabled until every level has a length, width, and height. Yes
7 Height Height of the open space on a level, up to the shelf above, in inches Decimal N/A None mustuse. Save stays disabled until every level has a length, width, and height. Yes
8 Dimensions Not used on any screen at this time Label N/A None mustuse. Renaming it has no visible effect. N/A
9 Status Where the cart is in the Pick to Tote process. See Cart statuses. Status N/A None mustuse. Set by the system. Auto-populated

 

Totes

p2t_lexicon_tote_numbered

# Field What It Does Type Limit Reports Notes Required
1 Tote [Tote] The word used for "Tote" across the web screens, including the Admin → Carts & Totes menu, column names, and messages. Concept N/A None The mobile app always says "Tote". Messages sent from the server to the app use your name. N/A
2 Name Name of the tote type Text 30 chars None mustuse. Must be unique. The field stops at 30 characters. Yes
3 Tote Type The tote type each tote belongs to. Also used for the Manage Tote Types button, New/Edit Tote Type windows, the Tote Type Search Filter, and the grid column. Dropdown N/A None mustuse. Totes copy their dimensions and color from the type. Yes
4 Inner Length Length of the space inside the tote, in inches Decimal N/A None mustuse. Must be greater than 0. Yes
5 Inner Width Width of the space inside the tote, in inches Decimal N/A None mustuse. Must be greater than 0. Yes
6 Inner Height Height of the space inside the tote, in inches Decimal N/A None mustuse. Must be greater than 0. Yes
7 Inner Dimensions Label for the inner L x W x H, shown in the tote grid and Add Tote window. Also used in the "must be greater than 0" error for all six dimensions. Label N/A None mustuse Auto-populated
8 Outer Length Length of the outside of the tote, in inches Decimal N/A None mustuse. Must be greater than 0. Yes
9 Outer Width Width of the outside of the tote, in inches Decimal N/A None mustuse. Must be greater than 0. Yes
10 Outer Height Height of the outside of the tote, in inches Decimal N/A None mustuse. Must be greater than 0. Yes
11 Outer Dimensions Label for the outer L x W x H, shown in the tote grid and Add Tote window Label N/A None mustuse Auto-populated
12 Color Color shown next to the tote type in grids, to help pickers tell types apart Text (hex color) 7 chars None mustuse. Defaults to #FFFFFF (white) if left blank. No
13 Status Where the tote is in the Pick to Tote process. See Tote statuses. Status N/A None mustuse. Set by the system. Auto-populated